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(520) 505-4420

Taps-Dies-Gages

TAP DRILL SIZES
(inches)

CUT THREADS

FORMED
THREADS

THREAD
SIZE

UP TO 2/3 MAJ DIA * 2/3 TO 1 1/2 MAJ DIA * 1 1/2 TO 3 MAJ DIA *

Min

Max

Min

Max

Min

Max

1.40 UNM

0.0439

0.0455

0.0450

0.0471

0.0460

0.0481

0.0498

1.20 UNM

0.0379

0.0393

0.0388

0.0406

0.0397

0.0415

0.0438

1.10 UNM

0.0340

0.0354

0.0349

0.0367

0.0358

0.0376

0.0397

1.00 UNM

0.0300

0.0314

0.0309

0.0327

0.0319

0.0337

0.0358

0.90 UNM

0.0270

0.0283

0.0279

0.0295

0.0287

0.0304

0.0318

0.80 UNM

0.0241

0.0252

0.0248

0.0263

0.0256

0.0270

0.0283

0.70 UNM

0.0211

0.0221

0.0217

0.0231

0.0224

0.0237

0.0248

0.60 UNM

0.0181

0.0190

0.0187

0.0198

0.0193

0.0204

0.0212

0.55 UNM

0.0170

0.0178

0.0176

0.0186

0.0181

0.0191

0.0195

0.50 UNM

0.0150

0.0158

0.0156

0.0166

0.0161

0.0171

0.45 UNM

0.0141

0.0147

0.0145

0.0154

0.0149

0.0158

0.40 UNM

0.0121

0.0127

0.0125

0.0134

0.0130

0.0138

0.35 UNM

0.0105

0.0111

0.0109

0.0117

0.0113

0.0121

0.30 UNM

0.0089

0.0095

0.0093

0.0100

0.0096

0.0104

00-90

0.0358

0.0380

0.0374

0.0395

0.0385

0.0405

0.0426

00-96

0.0371

0.0385

0.0381

0.0400

0.0390

0.0409

0.0429

00-112

0.0386

0.0398

0.0394

0.0410

0.0402

0.0419

0.0435

000-120

0.0261

0.0273

0.0270

0.0280

0.0277

0.0293

0.0306

0000-160

0.0151

0.0160

0.0157

0.0170

0.0164

0.0176

0.0184

Because these small taps are fragile, it is recommended that 75% thread be adopted only for soft materials and short threaded holes. As the length of the hole increases, the percentage of thread should be decreased. The depth of the hole to be threaded (*) as a function of the major diameter is provided in three groups and each group has a minimum and maximum for tap drill size. The minimum diameter should be used for soft and ductile materials and the maximum drill diameter for harder and more difficult materials. In many cases the hole diameter does not correspond to a numbered drill, so the closest millimeter drill should be selected.

The tap drill sizes shown for form taps are only a recommendation as a starting point. Depending on the material being tapped and the depth of the tapped hole, the hole size may have to be slightly increased or decreased to obtain good thread form and good tap life.

 

MTS
3613 Yucca Lane
Lake Havasu City, AZ  86404
Phone: (928) 505-4420
Fax: (928) 505-4421
E-Mail: MTS@minithread.com

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